More and more manufacturers are exploring how to stay competitive in an increasingly difficult landscape, and many evaluate whether it is time to add a puck robot or label a robot to their existing industrial equipment assortments. Robots are not magic corrections to all obstacles in the manufacturing industry, but they can allow users to overcome many challenges when implemented in a reflected manner.
Deployment of a palletization robot to continue growth
Many decision -makers realize that their companies must develop to maintain competitiveness and meet customer needs. They often determine that robotics investments will help them achieve future growth objectives.
An example comes from a whole grain food company founded in 1978. One of its objectives is double the number of people who consume Its products by 2030. However, manual workforce had decreased during the COVID-19 pandemic. The leaders wanted to tackle this problem by finding a collaborative robot which could work in close districts with the operators. They thought it would fill the gap between traditional industrial robots and manual palletization.
The leaders finally chose a palette robot which could manage up to 14 cases per minute. It was almost double what the company’s production chain had, and much better than workers from ten to 12 cases per minute tried to achieve. It quickly became clear that the model was an excellent choice to work with the 81 inch pallets used in the installation. The COBOT could easily reach the distant corners of a palette without requiring an elevation.
Managers also liked how products can occur in a few minutes. This is important for this brand, which treats everything, cooking mixtures in granola in its installations. In addition, it only took an hour for everyone to make everyone work with the Cobot. The leaders found that all operators could learn to exploit it.
The labor changes were also positive. The COBOT released four operators over four quarters of work, allowing them to switch from the stack of pallets to tasks more added by value. Injury rates have also decreased.
Use of a labeling robot for better precision
Labeling is another task well suited to robots because they excel when they perform tasks with little variation. Certain robotic systems used for label applications also have integrated monitoring features, allowing people to check details on labeled products, including their destinations or package content.
Well -designed and properly placed labels can also increase customer confidence. A study found 60% of consumers who bought online You have chosen transparency as the most important brand trait. It is not always easy for someone to know exactly what they buy on the internet, but an increasing number of electronic commerce companies offer label photographs in product descriptions.
That a brand sells its products online, in physical stores or both, challenges remain concerning the precision of the label. People have to make sure the labels have the right details printed and the right ones are on appropriate products.
False labeling is a common cause of product reminders. In a recent case, a candy company The articles recalled with nuts that did not do it Mention this ingredient on the labels. Surveillance is particularly serious because trees are among the most common allergens affecting children and adults.
Fortunately, a carefully chosen labeling robot can reduce or eliminate these problems. Many have computer vision systems that scan a package and its label, guaranteeing the two correspondents. A trade available system can fix up to 2,400 labels By hour, including on unusual or random -shaped containers. This automated solution can also recognize the features of a package – such as labels or existing bar codes – prevent placement errors.
Invest in robots to cope with labor shortages
The shortage of manufacturing labor was a popular subject on industry blogs. What should the parties concerned to attract more people and position jobs as attractive options? This industry is one of the many people who recently experienced a shortage of workers.
People were also faced with challenges to find enough candidates with the right skills to work on construction sites. A strategy applied to cases is to Increase the number of women work in such environments. Women are in the minority, so the idea is that the increase in their prevalence on construction sites could face the persistent shortages.
A manufacturer leader may also note that a labeling robot or a palletization robot could meet the needs of work, depending on the specific obstacles that are faced. A 2024 study analyzed the shortage of manufacturing labor by comparing the number of particular job research and the real roles available. The results have shown that Wyoming is the most seriously affected state, showing a deficit of 89.47%or only 20 research carried out for 190 roles.
Map shortages can also increase injury rates, especially if people push themselves too loud or tire during their quarters of work due to too heavy workloads. Then, the labor deficits finally worsen due to employees needing time to recover. However, robots can help manufacturers cope with these matching problems.
Drafting of the reality of robots work
Although coverage of the impact of industrial robots on the shortage of labor is widespread, the content does not always detail the specific results. However, hearing how the machines have helped make leaders in the real world can increase leaders’ confidence in their use.
The managers of a coffee company in the Chicago region have looked for models of palette robot available to speed up production. Although the company began by roasting and packing a single brand in its establishment, it now has four internal mixtures and meets the needs of several private labels. Once the leaders bought two palletizers, they helped Increase the company’s productivity by 15% And allowed decision -makers to bid more aggressively to acquire new customers.
In addition, robotic options, such as those that manage palletization and marking, can tackle the tasks that put people at risk of repetitive tension injury. A cheese company has gone from a manual process to a labeling robot, which allowed a Up to 81 products labeling rate per minute. The chosen machine also meets the strict requirements of meat and poultry factories.
Is it time to invest in robots for labeling and palletization?
Before buying labeling and palletizing robots, manufacturing leaders should consider their budgets and their time implementing technology. These things will inform how and when they proceed.
Managers must also consider the current manufacturing provision. Would a palette robot suitable for it without requiring major changes? How does the company manage labeling now and could replace several equipment with a single machine that positions labels on containers? Answering such questions is a great way to make highly informed purchasing decisions and anticipate measurable results.